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  Production Line

DSG2/80 Series Washing, Drying, Filling, And Sealing Production Line For Eye Drop Liquid

  This product line, consists of KAQ Type Rotary Bottle Washing Machine, GMS Type Tunnel Laminar Flow Sterilization Drier, DSG2/80 Type Liquid Filling and Revolving Capping Machine, DJ Type Light Examining Machine, KTN Type Non-dry Sticky Labeling Machine, extensively applied in varies kind and specification eye drop liquid production.
Function characteristics:
  After digesting and absorbing the advanced technique of same kind products in abroad, the machine unit is a new generation product with reasonable structure, higher automation degree. With higher production efficiency, it runs reliable and gets higher precision in filling accuracy. It is adopt the mechanical and electronic integration technology, reaching the advanced level in domestic. It exactly follows the GMP rules in medicine machine and satisfies the GMP requirement for drug production.
Main Technical Parameter:
• Filing specification: 5-10ml
• Production capacity: 5-10ml 80-100bottles/min
          20-50ml 50-70bottles/min
The machine with filling amount range from 30ml to 200ml can be ordered according to customer needs.
• Filling accuracy:≤2%-3%
• Electric power: 18kw
• Water consumption: 500l/h
• Clean compressed air consumption: 300l/min
• Clean compressed air pressure:015-0.25Mpa
• Overall dimension:(L X HX W) 9500X1400X1900
1. KAQ Type Bottle Washing Machine
  With special structure, held by machinery hand, bottle is sprinkled in dividedly.
Higher clean degree of bottle and lower water construction. It is also suitable for plastic bottle cleaning.
Main Technical Parameter:
• Bottle size: 1,2,5,10,20ml ampoule
• Power supply: 380V, 50 Hz
• Power consumed: 0.65kw
• The pressure of pure water consumed: 0.7m3/h
• The quantity of indecting water consumed: 0.35m3/h
• The quantity of clean compressed air:0. 3-0.4Mpa
• The quantity of clean compressed air consumed: 40m3/h
• Weight: approx.600kg
• Overall dimension (LX HX W) 1660X1560X1300mm
Production Capacity:2ml ampoule: 10000 bottles/h
          2- 5ml-10ml: 6000bottles/h
          3- 20ml: 3500bottles/h
2. GMS Series Tunnel Dryer
  Adopting imported electricity elements control; operation parameter can be set, shown and printed. With adjustable running speed, adopting purified 100-classlaminar flows protecting while sterilizing and drying. Working temperature can be adjusted for plastic bottle.
Main Technical Parameter:
• sterilizing temperature: 350℃
• sterilizing time: >5min
• Net stripe speed: 50-250mm/min (infinitely variable speeds)
• Temperature of vial at the outlet of the tunnel:≤room temperature +15℃
• Clean grade: 100-class
• Cool method: 100-class vertical laminar flow cool
• Fan: two TDF type low-noise fans
• Power supply: 380V 50Hz
• Electric heating tube: two holes, quartz tube, plated gold
• Single machine noise: ≤70Db
• Overall dimension (LXHXW): GMS-500 4500x1450x1900mm
GMS-700 6000X1650X1900mm
GMS-900 8000X1850X1900mm
• Power consumed: GMS-500: 50kw
         GMS-700: 72kw
         GMS-900: 90kw
Production Capacity:(φ22cillin bottle as example)bottle/h
          GMS-500 10000-20000
          GMS-700 20000-30000
          GMS-900 30000-40000
NOTE: Besides above three sizes, we also can design, manufacture according to the requirements of users to meet the needs of the user’s production.
Can equip according to customers require of the bottle pusher.
3. DSG2/80 Liquid filling and revolving capping machine
  Set the filling amount by microcomputer, filling is carried by peristalsis pump, inner stopper and outer cap capped by machinery hand, set torque for revolving the cap. It also has auto stop filling device while there is no bottle. The quality of whole machines stable. With higher filling precision, there is no filling drop leak. I t revolves the cap with higher accuracy without any loose.
Main Technical Parameter: Filling quantity: 2-50ml
   The heads of filling: 2
Tolerance of filling quantity: ≤±1.5%
The qualified ratio of rotating –cap:≥99%
Power supply: 220V 50Hz
Power consumed: 1.3kw
Required compressed air: 1- Quantity: 25-35l/min
2- Pressure: 0.4-0.6Mpa
Weight: approx 300kg
Overall dimension:(LXHXW) 1940X960X1480mm
Production Capacity: 70-100bottles/min
4. DJ-100 Light examining machine
  Light examination will get better effect if the diaphaneity instrument is involved.
Main Technical Parameter:
Size of suitable bottle: φ12-φ30mm
Capacity of production: 60-120bottles/min
Power supply: 220V 50 Hz
Power: 100w
Weight: 40kg
Overall dimension: (LXHXW) 1000X500X1250mm
5. KTN-A Non-dry sticky labeling machine
  Automatically complete to stick label, batch number printing step and automatically show the quantity record. Adopting the heat print method to get clear handwriting. Print format is adjustable.
Main Technical Parameter:
Bottle size: φ12-φ100mm
Label size: Maximum size of single label: 100x50mm
Maximum outside diameter of label dish: φ350mm
Center hole of label dish: φ75mm
Qualified rate of labeling: ≥99%
Power supply: 220v 50Hz
Power consumed: 0.3kw
The pressure of compressed air equipped: 0.4-0.6Mpa
The quantity of consumed compressed air equipped: 0.1m3/h
Weight :100kg
Overall dimension (LX H X W):KTN-A-1: 1835X740X1300mm
              KTN-A-2: 1460X1000X1050mm
Production Capacity:Bottleneckφ12-φ22mm: 120-150bottles/min
          Bottleneckφ25-φ35mm: 100bottles/min
          Bottleneckφ35-φ56mm: 80bottles/min
          Bottleneckφ56-φ100mm: 60bottles/min
Technique Service:
 We could train operation personnel and offer equipment data for GMP validation.

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